Production changeovers

Find the best‑supported way back in spec.

Kalyr values each corrective step before your crew takes it, and learns from every restart.

Get started

The line is back up. The product isn’t.

Kalyr puts each corrective step side by side, with its expected minutes and product.

Watch one changeover decision

Shown on Kalyr’s reference line, a test plant built with known answers. Customer figures appear only with the customer’s written permission.

One screen at the restart.

Thickness, defects, knife gap, raw batch, oil and moisture, and who is on shift.

Every corrective step, valued first.

Each approved step gets its expected minutes and start-up waste, with a range, before your crew acts.

Measured in your units.

Minutes to stable rate, start-up waste and first-pass yield, valued in your value formula.

How it works

From governed evidence to settled value.

Three layers: read governed evidence from your installed systems, value the permitted options, value it in your formula. The action receipt returns from your installed systems.INSTALLEDSYSTEMSMESCMMSQMSERPIN COMMAND03Value it in your formulaNext stateAgreed valueBaselineOBSERVED · ATTRIBUTABLE · COUNTERFACTUALRECEIPT02Value the permitted optionsCheck materialReset headRecalibrateLOCKED BEFORE THE MOVE · GREY: NOT TAKENACT01Read governed evidenceSetpointsLot and recipeHandoverKNOWN · UNKNOWN · HELD BACKREAD

  • At stable output, the chosen step’s prediction meets the result from your MES.

    You set the formula. Baseline: your current method. Observed, attributable and counterfactual value stay apart.

  • Kalyr compares the steps your procedures permit: check material, reset the head, recalibrate.

    Your approval rules decide who acts. The record names who did.

  • Kalyr reads the systems you grant: setpoints, recipe, lot and the shift handover.

    Your equipment stays in command; each read is logged.

Industries

Built for your industry.

Consumer Staples and Packaging

Restore stable output after a format or pack change.

Automotive, Electronics and Machinery

Restart an assembly or SMT line after a variant change.

Logistics and Parcel

Bring a hub back to rate after a sort plan change.

Airlines and Operations Control

Turn an aircraft on time after a gate or crew change.

Metals and Mining

Return a mill to rate after an ore blend change.

Pharma Packaging and Supply

Clear a line between products with release protected.

Get started

Bring one changeover.

Name the changeover that costs you most.

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