Automotive, Electronics and Machinery

Assembly, SMT and machining lines. Every recurring decision, measured in the KPI you agreed.

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What you hold Kalyr to

Good parts per scheduled line hour.

A changeover that runs 20 minutes long on 30 lines, three times a day, costs about 11,000 line-hours a year.

Source: I-Connect007, on SMT changeovers.

Where it applies

Three decisions, every shift.

Restarts, set-ups and excursions: wherever the move shows up in good parts and line-hours.

01
Kalyr09:20 · Line 7
Prediction
Re-teach the weld robot before the restart: first good part in 12 to 20 minutes.

Locked 09:21 · Observed 09:37 · inside the range

Checked
Your value formula, against your current method.

Observed, attributable, counterfactual: kept apart

Changeover and restart

See which permitted moves bring a new variant back to good parts fastest.

02
KalyrSMT 2
Next
Feeder 14 mis-picks rising. Swap the nozzle: back to rate in 6 to 11 minutes.
Do thisWhyCall process engineering

SMT set-up and excursion recovery

Carry the move that recovered one line to every line and site.

03
Kalyr06:00 · Shift plan
Override
Run the hybrid variant after the break: one changeover saved, takt held.

Locked before the move

AgreeI read it differently

Line balance and sequence

Compare each sequence with the plan it replaced, in output, overtime and measured value.

Your team

One rule for every set-up decision.

The shift lead and production engineering decide, with the MES and the optimisers already in place. Every decision is scored under one rule, whoever makes it.

Kalyr reads permitted evidence. Your MES, CMMS and QMS stay authoritative.

Your approval rules decide who acts. Kalyr keeps the record.

Your systems keep

  1. 01Machine and test signals
  2. 02Alarms and parameter changes
  3. 03Set-up sheets and programs
  4. 04Work orders and maintenance history
  5. 05Quality holds and rework records
  6. 06Production plan and sequence

Kalyr adds

  1. 01What was known before each move
  2. 02Every permitted move, with its range
  3. 03The prediction, locked and time-stamped
  4. 04Who authorised, and the receipt
  5. 05What the line did next
  6. 06The value, measured in your formula

Continue exploring

Go deeper before you commit.

Product

Know what works. Keep it.

What was known, permitted and chosen, valued in your formula.

Open Kalyr
Demo

The complete episode.

One recurring decision, from what was knowable before the move to the value measured after it.

See Kalyr at work
Governance

Two questions before every read.

What evidence exists, and may it be used for this purpose now.

See how control works

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Compound your intelligence.

If it repeats and moves value, we want to see it.

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