Formulated products

Back in spec sooner, day or night. Every changeover leans on the few people who know the line. Kalyr brings their know-how to every restart.

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What you hold Kalyr to

Good output per scheduled line hour.

One measure, agreed with you, read against your current method.

The model you ownExpert judgment
+ checked decisions
+ permitted tool signals
→ your adaptive
operational model
→ back · change · retire · scaleSee Kalyr at work

Every decision keeps:→ What was known→ Who authorised→ Value in your KPI

Your rules decide who acts →Kalyr values every option.

Every option, valuedbefore anyone moves.

Each option arrives with its value and range, in your measure.

01 / 05Line 3 · restart after a shape change · out of spec

🔒app.kalyr.com/line-3/restart
Reference line
Line 3 · shape changeover
Line 3›Restart›Situation Restart 20:04 · out of spec
4Sources
4Steps
1Open decision
SLICER out of spec INTAKE FRYER INSPECT PACK
In spec
Out of spec
Thickness+0.21 mm
Defects6.8%
Since restart4 min

Corrective steps4 valued

Check the material first30 to 45 minBest-supported
Reset the cutting head45 to 75 minValued
Call the expertToo few casesExpert review
Current practice90 to 130 minBaseline
Situation Check material Show evidence

Known 20:05

Source

Slicer

Thickness+0.21 mm
Defects6.8%
Knife gapset at install

Capture card

Batchfeels dry
Expertoff site
Batchcrew, 1 tap

Minutes to spec · start-up waste

Check the material first30 to 45 min
Min
Kg
Reset the cutting head45 to 75 min
Min
Kg
Recalibrate moisture40 to 90 min
Min
Kg

Saved 20:06

Savedbefore anyone acts
An estimate for every permitted step.
Modelv3 · known 20:05
Stepsconfirmed by experts

Choice

Check the material first.
Chosen byShift lead
Batch swapQuality
Other choice1 tap, reason

Not taken · estimates

Reset the cutting head45 to 75 min
Recalibrate moisture40 to 90 min
Current practice90 to 130 min

Result · 20:41

Back in spec37 min, in range
Start-up waste52 kg
First palletpasses

Other steps

Reset the cutting headestimate, not observed
Current practiceestimate, not observed
Gain vs practiceagreed comparison

Your record

This restartadded
Factor mapbatch moisture
Exportany time

your value formula

BaselineCurrent practice
MetricMinutes to spec
Valueminutes × value per minute
Evidence MESQualityCapture card Authority Shift lead

Changeover

Watch one changeover decision.

From restart to back in spec, one step at a time.

See Kalyr at work

Where it applies

Start with the decision that costs most.

Changeovers, stops and forecast overrides: wherever the move shows up in output and value.

01
Kalyr14:01 · Line 4
Prediction
Recalibrate moisture after the changeover: stable output in 18 to 35 minutes.

Locked 14:02 · Observed 14:26 · inside the range

Checked
Your value formula, against your current method.

Observed, attributable, counterfactual: kept apart

Changeover exceptions

See which permitted moves bring a new format or recipe back to stable output.

02
KalyrPacker 3
Next
Seventh short stop. Clear the infeed guide, then restart: back to rate in 4 to 9 minutes.
Do thisWhyCall the duty engineer

Packaging line stops

Compare how the line answers each recovery action, across every repeat.

03
Kalyr10:05 · Weekly plan
Override
Promotion lifts SKU 40 demand. Run it first: service held, one extra changeover.

Locked before the move

AgreeI read it differently

Forecast overrides

Compare each override with the plan it replaced, in service, waste and measured value.

Your team

Every shift works from the same sharp picture.

What your most experienced people see becomes visible to the whole team: the state of the line, the permitted moves and what each one is predicted to change.

Kalyr reads permitted evidence. Your MES, CMMS and QMS stay authoritative.

Your approval rules decide who acts. Kalyr keeps the record.

Your systems keep

  1. 01Process and utility signals
  2. 02Alarms and setpoint changes
  3. 03Work orders and maintenance history
  4. 04Batch records and quality holds
  5. 05Handovers and logs
  6. 06Production plan and demand forecast

Kalyr adds

  1. 01What was known before each move
  2. 02Every permitted move, with its range
  3. 03The prediction, locked and time-stamped
  4. 04Who authorised, and the receipt
  5. 05What the line did next
  6. 06The value, measured in your formula

Talk to us

Compound your intelligence.

If it repeats and moves value, we want to see it.

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